How does clay tempering affect a katana's appearance and structure?

 Updated Feb 2026

Clay tempering — known as tsuchioki in Japanese swordsmithing — is a differential heat treatment process where the smith coats the spine and sides of the blade with a thick clay mixture before the quench, leaving the cutting edge relatively exposed. When plunged into water, the exposed edge cools rapidly and transforms into hard martensite, while the clay-insulated spine cools slowly and remains tougher and more flexible. This contrast produces the hamon — a visible boundary line of crystalline activity that runs along the blade's length. Every hamon is unique, shaped by the clay application pattern, the quench timing, and the steel's carbon distribution. On T10 steel, the hamon tends to display exceptional clarity and fine activity, making it especially prized among collectors who value blades as visual objects as much as functional artifacts.

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