What traditional techniques are used in making these samurai swords?

 Updated Feb 2026

The core techniques include forge-shaping where the smith heats steel and hammers it to blade form, differential clay tempering where clay is applied before quenching to create hard and soft zones, hand-grinding where the blade profile and edge geometry are shaped on grinding stones, and hand-polishing through progressive abrasive stages. Handle assembly uses traditional methods: the tang is fitted through the handle core, ray skin is applied, and cord wrapping follows established patterns. Each technique requires years of training and contributes specific qualities to the finished sword.

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