What does clay tempering actually do to a katana blade?

 Updated Mar 2026

Clay tempering, known as tsuchioki in Japanese sword tradition, involves applying a clay mixture to the blade before the final quench. Thicker clay is applied along the spine (mune) and thinner or no clay along the cutting edge. During quenching, the edge cools faster and hardens into a crystalline structure called martensite, while the clay-insulated spine cools slowly and remains tougher and more flexible. The boundary between these two zones is the hamon - a wavy or irregular temper line visible on a polished blade. On T10 steel, the hamon is particularly crisp and active, making it one of the most sought-after visual and technical features for collectors who value process authenticity over purely cosmetic details.

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