How does clay tempering affect the final blade appearance?
Updated Mar 2026
Clay tempering — known in Japanese as tsuchioki — involves applying a layer of heat-resistant clay along the spine of the blade before the final quench. The exposed edge cools rapidly and hardens to a high Rockwell rating, while the clay-insulated spine cools more slowly, retaining flexibility. The boundary where these two zones meet becomes the hamon: a wavy or undulating temper line visible along the blade's surface. On polished carbon steel blades, the hamon appears as a milky, frosted line against the brighter steel. It is not painted or etched — it is a structural feature created by the thermal differential during quenching. This is why collectors specifically seek clay-tempered blades over through-hardened ones, as the hamon serves as direct visual evidence of the tempering process.